Thursday, 25 November 2010

Engine Tuning: Understanding the Origins of Today’s Car Tuning, Performance Tuning and ECU Remaps Part 1

This collection of articles consists of four parts. They will help to explain the origins of Engine Tuning, explanations of the engine tuning process and how, the now popular car tuning and performance development industry works.

This article is Part 1 of 4 and gives an initial understanding of Power Torque and Volumetric efficiency.

Before we can fully understand the engine tuning process we must first look at Power Torque and Volumetric efficiency. Power is defined as the rate of doing work, and has units of Kilowatts (kW - named after James Watt) used widely in Europe or horsepower in the old Imperial units, used here in the UK and in America.

To see what power actually is, we look at the experiment that James Watt carried out in order to give a quantifiable standard for how much work could be carried out in a set amount of time. He wanted to know the rate at which work horses could raise coal from a coal mine.

To do this he measured the mass of coal brought up the mine shaft, the distance that the coal was raised, and divided this by the length of time that it took to do this. He found that the horses would lift 33000 pounds 1 foot in one minute (or 1 pound 33000 feet in one minute), this unit of power became known as the "Horsepower."

In metric terms, the Watt is defined as the power to do one Joule of work per second. One horsepower is equivalent to about 746 Watts, or 0.745699872 kW. Now, we need to understand that power and torque are closely related and that by adding time to a force will give you power. Torque is basically the rotational equivalent of a force and is really the potential to do work and power is the rate of doing work. So, with a combustion engine, power is the torque multiplied by the radial velocity (speed) which is a measurement of time.

Engine Tuning: Understanding the Origins of Today’s Car Tuning, Performance Tuning and ECU Remaps Part 2

This collection of articles consists of four parts. They will help to explain the origins of Engine Tuning, explanations of the engine tuning process and how, the now popular car tuning and performance development industry works.

This article is Part 2 of 4 and looks at how to calculate an engine’s horsepower. Part 1 gave a brief introduction to how Horsepower first came about.

So to calculate an engine's horsepower at some given speed, you use the following formula:

power = Torque × RPM ÷ 5252

To prove this formula we must look at the proof, which is as follows:

Rev the engine to the desired speed. Measure the torque at that speed. Multiply the torque by 2 * PI * the engine speed in RPM. This gives you:

X foot-pounds × 2 × PI × REVOLUTIONS ÷ MINUTE

Which, if you look closely, is a FORCE (in pounds) times a DISTANCE ("one foot × 2 × PI × revolutions" is the distance the tip of our one-foot moment arm travels, in feet) divided by TIME (in minutes). As we know, FORCE times DISTANCE divided by TIME = POWER.

We now have power expressed in foot-pounds per minute. To convert to horsepower (33000 foot-pounds per minute, remember), we simply divide by 33000.

So Horsepower = Torque × 2 × PI × RPM ÷ 33000

so Power = Torque × RPM ÷ 33000÷ (2×PI)

so Power = Torque × RPM ÷ 5252

This incidentally, implies that an engine's torque and horsepower curves cross at 5252 RPM.

So, as you can see, power and torque are very closely related, but it is important to realize that they are different. Remember that you can be applying a lot of torque for no result. Looking at the fact that power is the rate of doing work, it is obvious that if you are doing no work, you generate no power!

So, no matter how hard you push that spanner, if the bolt doesn't turn, you generate no power.

Engine Tuning: Understanding the Origins of Today’s Car Tuning, Performance Tuning and ECU Remaps Part 3

This collection of articles consists of four parts. They will help to explain the origins of Engine Tuning, explanations of the engine tuning process and how, the now popular car tuning and performance development industry works.

This article is Part 3 of 4 and looks at the topic of increasing Torque. Part 2 explained how to work out an Engine’s Horsepower and Torque.


There are two ways of increasing the amount of torque generated by an engine - either increase the capacity (or, more correctly, capacity times volumetric efficiency), or increase the length of the lever arm (or stroke).

For increased power, you can increase either (or both) the torque or the revs, at which that torque is generated. Increasing stroke will increase torque, so theoretically it would be good to have very long stroke engines. The problem is, if the stroke is too long, the volumetric efficiency decreases, particularly as the engine speed increases (which is why long stroke engines don't like high engine speeds, apart from the rotating friction and harmonics).

Now this decrease in engine speed more than compensates for the torque increase, which is why very high power output engines tend to have very short strokes (once again, engine strength issues ignored).

So as we can see the most important factor in increasing your engines performance is its volumetric efficiency.

The volumetric efficiency of a 4-stroke engine is the relationship between the quantity of intake air and the piston displacement. In other words, volumetric efficiency is the ratio between the charge that actually enters the cylinder and the amount that could enter under ideal conditions.

Engine Tuning: Understanding the Origins of Today’s Car Tuning, Performance Tuning and ECU Remaps (Part 4)

This collection of articles consists of four parts. They will help to explain the origins of Engine Tuning, explanations of the engine tuning process and how, the now popular car tuning and performance development industry works.

This article is final part of the collection and looks at Volumetric Efficiency and Piston Displacement. Part 3 introduced the topic of Increasing Torque.


When dealing with the topic of volumetric efficiency calculation, piston displacement is used since it is difficult to measure the amount of charge that would enter the cylinder under ideal conditions.
An engine would have 100% volumetric efficiency if, at atmospheric pressure and normal temperature, an amount of air exactly equal to piston displacement could be drawn into the cylinder.

This is not possible, except by supercharging or turbocharging, because the passages through which the air must flow offer a resistance, the force pushing the air into the cylinder is only atmospheric, and the air absorbs heat during the process. Therefore, volumetric efficiency is determined by measuring (with an orifice or venturi type meter) the amount of air taken in by the engine, converting the amount to volume, and comparing this volume to the piston displacement.

Volumetric efficiency= Volume of air admitted to combustion chamber / Volume of air equal to piston displacement x100

Volume of air equal to piston displacement Put simply the volumetric efficiency is the measure of your engines ability to process the charge (air fuel mixture entering the engine).

For example an engine with a high volumetric efficiency would be the Honda F20 engine found in the Honda S2000 this engine produces 240bhp and 208nm of torque from a 2000cc displacement, this is achieved through finely calculated gas flows through the engine combined with high engine speeds.

But of course, any modifications or enhancements made to an engine must be accounted for by altering the values that control the air/fuel/ignition timing that the engine sees, in most modern cars this is all computer controlled by an ECU (engine control unit) and a specialist with the correct equipment can accurately alter and measure these factors to give your engine its optimum level of power and torque.

Monday, 4 October 2010

Performance Development & Tuning – Boldon

Web Branding took on this project within the first half of 2010

It has been a great pleasure working with David at PD Tuning and helping revamp their old website.
PD Tuning offer high quality Engine tuning and remapping. Specialising in ECU remapping and performance engineering, Performance Development & Tuning are specialists within their field and provide the best available service.

PD Tuning Homepage

After an in depth Consultation we agreed on the following goals to ensure the best website design and seamless web functionality.

• Clear User Navigation
• High Brand Visibility
Coherent message of all services provided
Well balanced structure
• Information Rich to maximise Search Engine Optimisation
Well linked for Digital Asset Distribution
User friendly scroll bar for Power Gains and Image Gallery
• Original and unique design
• Website user a priority - Q&A – to inform and educate
Accessible on all browsers, smart phones, iPads etc.

PD Tuning Powergains

To maximise the Website’s exposure :

• Extensive Keyword analysis
SEO keyword implementation
Social Media Campaigns
• Good amount of inlinks
• Equally good linkage to Digital Assets such as Blog,Twitter and YouTube

We look forward to working with PD Tuning well into the future, building and improving on the current Search Engine Optimisation campaign we have in place to ensure this site receives the amount of traffic it deserves.

Tuesday, 22 June 2010

Welcome to the PD Tuning Blog

PDtuning (Performance Developments and Tuning) first came into existence in 2006 when the owner realised that having to travel hundreds of miles to hire the use of other companies' rolling roads to tune his and his customers vehicles wasn't practical and so the new premises and Dyno Dynamics rolling road were purchased and business has boomed since day one at PDtuning.

Whilst still trading under this name to this day, the nickname 'PDT' has also been adopted. This was created by the customers and suppliers, who often shortened the name to 'PDT' for ease of use. This nickname stuck, and has since been adopted as the company logo.

When it comes to engine tuning and remapping our hands-on knowledge combined with a commitment to rigorous staff training and financial investment in technology, are why PDtuning are so highly regarded in the industry.
It may also be why we are still going strong today, when many other engine tuners have fallen by the wayside.

Rather than attempting to be too diverse, PDtuning have always specialised in ECU remapping and performance engineering. This has allowed us to invest huge amounts of time and money into becoming the region's only professional ECU remapping centre that offers full rolling road facilities to develop and tune our customers vehicles to the highest levels of quality, performance and reliability, with no corners cut or expense spared.

With knowledgeable and enthusiastic staff able to answer most questions and offer free advice over the phone coupled with technical support available from 9am - 10pm 7 days a week and email support 24hrs a day, its never been easier to get in touch. All of these contact details can be found our contact page.

For a superior tuning & development service, speak to PDTuning today